① This production line mainly for polyester fiber opening and weighing, then filling for pillow, bolster pillow and cushion.
② PLC program control, machine auto feeding, auto fixture and pocket insertion. One person can operate the machine, save labour, no skillful worker required and reduced the dependence of skillful workers.
③ Weight preset function, tolerant within ±10% approx.
④ Multiple open rollers, above 6D synthetic fiber open rate can reach 100%, no damage on fiber crimp and smoothness. Filling products are fluffy, full of elastic and soft hand feel.
Auto Filling Machine
1. Auto filling machine, also named as Bale Opener.
2. Mainly used for preliminary opening large bales of fiber raw material and automatically sent to the opener instead of manual feeding, more safety work.
3. A bale of about 300 kg of material (can be customized according to customer needs) can be put on conveyor belt of bale opener at a time, save labour cost.
Parameter | Machine Siz | 5260X1490X2240MM | Weight | 1500KG |
Power | 4400w | Voltage | 3-phase 4-wire 380V |
Filling Compressor Box
1. Pre-opening fiber or raw material evenly lay on the conveying curtain, so that opening machine can evenly feeding the filling.
2. Optical sensor adopted, once filling in the box is full, feeding from the bale opener will be stopped, so as to prevent compressor or the opener from blocking due to excessive fiber feeding.
Parameter | Machine Siz | 1260X1450X1240MM | Weight | 90KG |
Power | 250w | Voltage | 3-phase 4-wire 380V |
Filling Opener
1. Filling Opener, also called Opener.
2. Mainly for the opening of raw material, polyester and polypropylene polyester fiber.
3. Rollers with anti-winding device, and conveyor belt with anti-deviation device, reduced maintenance and cleaning frequency, improved equipment reliability.
4. Rollers are processed with dynamic balance, machine without vibration, and low noise level during operation, no machine fixed required.
5. Multi-head dense gear and the tension generated by reverse operation of the multi-gear rollers, enhanced the opening effect, made the fiber can achieve the best fluffy effect.
Parameter | Machine Siz | 1700*1700*1100MM | Weight | 550KG |
Power | 4000w | Voltage | 3-phase 4-wire 380V |
Filling Compressor
1. Connect the filling opener, fill the opened fiber into bolster pillow or pillow case through the centrifugal effect.
2. Filling feeding open with clamping fixture, replaced manual holding of the feeding pocket during filling work, automatically released the fixture when filling is finished.
3. Auto-switch filling port with the preset filling time, two filling ports alternative feeding.
4. Filling port can be connected to weighing or a vibration workbench for finishing work while filling.
Parameter | Machine Siz | 1800X1840X2200MM | Weight | 140KG |
Power | 3000w | Voltage | 3-phase 4-wire 380V |
Weighing Work Bench
After filling feeding completed, weighting the filled product.
Parameter | Machine Siz | 1200X1020X830MM | Weight | 20KG/Set |
Power | 5W/Set | Voltage | 3-phase 4-wire 380V |
Power Supply | 3-phase 4-wire 380V |
Power | 14000W |
Installation Area | 6850×5600×3630MM |